Product Parameters
1.
The forging undergoes a meticulous normalizing treatment, delivering a refined normalizing hardness of 150-210 HBW, ensuring resilience and durability.
2. Post rough turning, each workpiece blank is subjected to an ultrasonic flaw detection process, guaranteeing supreme integrity.
3. The gear is treated with advanced carburizing and quenching, achieving an impressive effective hardened layer depth of 18-23mm, optimizing performance.
4. Our gear undergoes progressive carburizing and quenching treatments, resulting in an effective hardened layer depth of 18-23mm. It boasts a surface hardness of 58-62 HRC and a core hardness of 35-42 HRC, perfectly balancing strength and toughness.
5. To fortify the tooth roots, they undergo high-precision shot peening, achieving an exceptional coverage rate of over 200%, ensuring longevity and robustness.
6. The gears are meticulously inspected using magnetic particle inspection in strict accordance with JB/T5000.1S standards, achieving a superior quality grade of Grade I.
7. Every tooth end is expertly chamfered at a precise 1*45 degrees, enhancing performance and reducing stress concentrations.
Product Description
| Product name |
Spur Gear & Helical Gear & Gear Shaft & Gear Ring |
| Materials Available |
Stainless Steel, Carbon Steel |
| Heat Treatment |
Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding...... |
| Surface Treatment |
Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering |
| BORE |
Finished bore, Pilot Bore, Special request |
| Processing Method |
Molding, lathing, Hobbing, Drilling,Benching Tapping, Reaming, Manual Chamfering, Grinding etc |
| Pressure Angle |
20 Degree |
| Hardness |
58-62HRC |
| Size |
Customer Drawings & ISO standard |
| Package |
Wooden Case/Container and pallet, or made-to-order |
| Certificate |
ISO9001:2015 |
| Machining Process |
Gear Hobbing, Gear Milling, Gear Shaping, Gear Grinding and Gear Lathing |
| Applications |
Wind Power,Oil &Gas,Mine,Cement Building Materials,Metallurgy,Paper Machinery,Machinery,Construction |
Main Products
Company Profile
Processing Flow
Exhibitions
Certificates
Packaging & Shipping
FAQ
1. Are you a manufacturer or a trading company?
We are a premier manufacturing powerhouse situated in Jiangsu, China, with two decades of unmatched expertise and a sprawling 70,000 square meters facility.
Our advanced infrastructure is equipped with state-of-the-art 3D quality inspection equipment, a sophisticated ERP system, and an extensive array of 300 machines, ensuring superior production capabilities.
Upon request, we offer material certificates, comprehensive sample quality inspections, and detailed reports, providing you with unwavering assurance and transparency.
2. How to get a quote?
For a precise quote, kindly provide detailed drawings (PDF/STEP/IGS/DWG...) including specifications such as quality standards, delivery timelines, materials, quantities, and any surface treatments required.
3. Can you provide samples before mass productions?
Absolutely, a nominal sample fee is applicable initially, which is refundable upon commencement of mass production orders, allowing you to evaluate quality firsthand.
4. How do you control quality?
(1) Material Inspection - We meticulously inspect material surfaces and dimensions to ensure full compliance with exacting standards.
(2) First Inspection of Production - Key dimensions are validated during mass production to maintain consistent quality throughout.
(3) Sampling Inspection - Rigorous quality checks are conducted before storage to uphold our standards.
(4) Preshipment Inspection - A thorough 100% inspection is executed by our dedicated QC assistant prior to dispatch, ensuring you receive only the best.
5. Which countries are the main markets?
Our primary markets span North America, Europe, Oceania, and Asia, highlighting our expansive global reach and influence.
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