OEM Precision-Manufactured Carbon Steel High-Torque Gear for Wind Boosters

• Customization: Available
• Application: Wind Power
• Hardness: Hardened Tooth Surface
• Model NO.: involute cylindrical gear
• Gear Position: External Gear
• Manufacturing Method: Cut Gear
• Toothed Portion Shape: Helical Gear
• Material: Carbon Steel
• Type: Circular Gear
• Model No.: OEM
• Modulus: 10
• Gear Diameter: 1230mm
• Process: Forging, Qt, Lathing, Drill, Teeth Grinding
• OEM and ODM: Yes
• Transport Package: Seaworthy Packing in Crates
• Specification: DIN 3960 class 5
• Trademark: APMC
• Origin: Jiangsu, China
• HS Code: 84834090
• Production Capacity: 20000 PCS Per Year

Product Description

Gear Machining Scope

Item	Scope
Modulus	0.5-5	4-12	10-40
Pressure Angle	0°-28°	14.5°/20°/22.5°/25°/30°/45°	14.5°/20°/22.5°/25°/30°/45°
Gear Diameter	25-320mm	25-450mm	300-3200mm
Precision Standard	GB,DIN,JIS,AGMA,ISO	GB, DIN,JIS, AGMA, ISO	GB, DIN, JIS, AGMA, ISO
Accuracy Level	Rough hobbing 7-9 grade, fine hobbing 6-7 grade, grinding 4-6 grade	Rough hobbing 7-9 grade, fine hobbing 6-7 grade	Grinding 5-6, hobbing 8-10, shaping 8-10
Tooth Surface Roughness	Rough hobbing Ra3 2, fine hobbing Rao 8, grinding Rao 2	Rough hobbing Ra3.2, fine hobbing Ra0.8	Grinding Ra0.8, hobbing Ra3.2, shaping Ra3.2
Heat Treatment	Normalizing, tempering, carburizing, nitriding	Nomalizing+carbunzing quenching (rough + fine), tempering + nitriding (fine hobbing)	Normalizing, tempering, carburmng,InductIon hardening, nitriding
Tempering Materials	42CrMo, 40CrNiMo, 34CrNiMo6, etc	42CrMo, 40CrNiMo, 34CrNiMo6, etc	42CrMo, 40CrNiMo, 34CrNiMo6, etc
Carburizing Materials	20CrMnMo, l8CrNiMo7-6, 20CrNi4, 20CrMnH, etc	20CrMnMo, 18CrNiMo7-6, 20CrNi 4, 20CrMnH, etc	20CrMnMo, 18CrNiMo7-6, 20Cr 2Ni4, etc
Manufacturing Mode	Batch Processing	Automatic line	One Piece Flow

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Company Profile

Processing Flow

High-end Equipment

Exhibitions

Certificates

Packaging & Shipping

Our Advantages

1. With our comprehensive production line, we excel in offering reduced production costs without compromising on quality, ensuring unparalleled value.
2. We boast a complete quality management system that seamlessly integrates from material production to the finished product, ensuring excellence at every stage.
3. We possess extensive export experience, proudly shipping our products to over 20 countries and regions worldwide, establishing a global presence.
4. Packing: We offer tailor-made packaging solutions customized to meet each customer's specific requirements, ensuring protection and satisfaction.
5. Our just-in-time delivery capability ensures that your products arrive precisely when needed, minimizing downtime and maximizing efficiency.

FAQ

1. Are you a manufacturer or a trading company?

We are a factory located in Jiangsu, China, with an impressive 20 years of rich experience, sprawling over 70,000 square meters.
Our complete facilities include state-of-the-art 3D quality inspection equipment, a robust ERP system, and a fleet of 300 machines to guarantee superior production.
If needed, we can provide material certificates, sample quality inspections, and a variety of other comprehensive reports to ensure transparency and trust.

2. How to get a quote?

Please furnish us with detailed drawings (PDF/STEP/IGS/DWG...), specifying quality, delivery date, materials, quantity, surface treatment, and any other pertinent information.

3. Can you provide samples before mass productions?

Certainly! While a sample fee is required, it is refundable upon mass production, ensuring a risk-free trial.

4. How do you control quality?

(1) Material Inspection - Scrutinize material surfaces and approximate dimensions to uphold our high standards.

(2) First inspection of production - Critical dimensions are checked at the onset of mass production to ensure consistency and precision.
(3) Sampling inspection - Thorough quality checks are performed before products are sent to the warehouse, maintaining rigorous standards.
(4) Preshipment inspection - Our QC assistant conducts a meticulous 100% inspection before shipment, guaranteeing defect-free delivery.

5. Which countries are the main markets?

Our main markets include North America, Europe, Oceania, and Asia, reflecting our broad international reach and customer trust.