Product Parameters
1.
The forging undergoes normalizing treatment, with a normalizing hardness of 150-210 HBW.
2. The ultrasonic flaw detection is conducted after rough turning of the workpiece blank.
3. The gear undergoes carburizing and quenching treatment, with an effective hardened layer depth of 18-23mm.
4. The gear undergoes carburizing and quenching treatment, featuring an effective hardened layer depth of 18-23mm, a surface hardness of 58-62 HRC, and a core hardness of 35-42 HRC.
5. The tooth roots undergo shot peening for reinforcement, with a coverage rate exceeding 200%.
6. The gears undergo magnetic particle inspection according to JB/T5000.1S, with a quality grade of Grade I.
7. All tooth ends are chamfered at 1*45 degrees.
Product Description
| Product name |
Spur Gear & Helical Gear & Gear Shaft & Gear Ring |
| Materials Available |
Stainless Steel, Carbon Steel |
| Heat Treatment |
Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding...... |
| Surface Treatment |
Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering |
| BORE |
Finished bore, Pilot Bore, Special request |
| Processing Method |
Molding, lathing, Hobbing, Drilling,Benching Tapping, Reaming, Manual Chamfering, Grinding etc |
| Pressure Angle |
20 Degree |
| Hardness |
58-62HRC |
| Size |
Customer Drawings & ISO standard |
| Package |
Wooden Case/Container and pallet, or made-to-order |
| Certificate |
ISO9001:2015 |
| Machining Process |
Gear Hobbing, Gear Milling, Gear Shaping, Gear Grinding and Gear Lathing |
| Applications |
Wind Power,Oil &Gas,Mine,Cement Building Materials,Metallurgy,Paper Machinery,Machinery,Construction |
Main Products
Company Profile
Processing Flow
Exhibitions
Certificates
Packaging & Shipping
FAQ
1. Are you a manufacturer or a trading company?
We proudly operate as a factory based in Jiangsu, China, boasting two decades of unparalleled expertise, with an impressive expanse of 70,000 square meters.
Our state-of-the-art facilities feature cutting-edge 3D quality inspection equipment, a sophisticated ERP system, and a robust lineup of 300 machines.
Upon request, we are equipped to provide material certificates, comprehensive sample quality inspections, and detailed reports for your assurance.
2. How to get a quote?
Please provide meticulous drawings (PDF/STEP/IGS/DWG...), highlighting details such as quality, delivery timeline, materials, quantity, and surface treatments.
3. Can you provide samples before mass productions?
Absolutely, a sample fee is applicable initially, which can be refunded upon proceeding with mass production orders.
4. How do you control quality?
(1) Material Inspection - Thoroughly assess material surfaces and dimensions to ensure compliance.
(2) First Inspection of Production - Validate key dimensions during mass production for consistency.
(3) Sampling Inspection - Conduct quality checks prior to warehouse storage to maintain standards.
(4) Preshipment Inspection - Execute a meticulous 100% inspection by our dedicated QC assistant before dispatch.
5. Which countries are the main markets?
Our primary markets encompass North America, Europe, Oceania, and Asia, reflecting our global reach and influence.
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