High-Efficiency Power Transmission Carbon Steel Bull Gear for Wind Turbine Booster Gearbox

• Customization: Available
• Application: Wind Power
• Hardness: Hardened Tooth Surface
• Model NO.: involute cylindrical gear
• Manufacturing Method: Cut Gear
• Toothed Portion Shape: Helical Gear
• Material: Carbon Steel
• Type: Circular Gear
• Model No.: OEM
• Modulus: 10
• Gear Diameter: 1230mm
• Process: Forging, Qt, Lathing, Drill, Teeth Grinding
• OEM and ODM: Yes
• Transport Package: Seaworthy Packing in Crates
• Specification: DIN 3960 class 5
• Trademark: APMC
• Origin: Jiangsu, China
• HS Code: 84834090
• Production Capacity: 20000 PCS Per Year

Product Description

Gear Machining Scope

Item	Scope
Modulus	0.5-5	4-12	10-40
Pressure Angle	0°-28°	14.5°/20°/22.5°/25°/30°/45°	14.5°/20°/22.5°/25°/30°/45°
Gear Diameter	25-320mm	25-450mm	300-3200mm
Precision Standard	GB,DIN,JIS,AGMA,ISO	GB, DIN,JIS, AGMA, ISO	GB, DIN, JIS, AGMA, ISO
Accuracy Level	Rough hobbing 7-9 grade, fine hobbing 6-7 grade, grinding 4-6 grade	Rough hobbing 7-9 grade, fine hobbing 6-7 grade	Grinding 5-6, hobbing 8-10, shaping 8-10
Tooth Surface Roughness	Rough hobbing Ra3 2, fine hobbing Rao 8, grinding Rao 2	Rough hobbing Ra3.2, fine hobbing Ra0.8	Grinding Ra0.8, hobbing Ra3.2, shaping Ra3.2
Heat Treatment	Normalizing, tempering, carburizing, nitriding	Nomalizing+carbunzing quenching (rough + fine), tempering + nitriding (fine hobbing)	Normalizing, tempering, carburmng,InductIon hardening, nitriding
Tempering Materials	42CrMo, 40CrNiMo, 34CrNiMo6, etc	42CrMo, 40CrNiMo, 34CrNiMo6, etc	42CrMo, 40CrNiMo, 34CrNiMo6, etc
Carburizing Materials	20CrMnMo, l8CrNiMo7-6, 20CrNi4, 20CrMnH, etc	20CrMnMo, 18CrNiMo7-6, 20CrNi 4, 20CrMnH, etc	20CrMnMo, 18CrNiMo7-6, 20Cr 2Ni4, etc
Manufacturing Mode	Batch Processing	Automatic line	One Piece Flow

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Our Advantages

1. We have a fully integrated production line that ensures low production costs, providing an economical and efficient manufacturing process without compromising on quality.
2. Our comprehensive quality management system spans from raw material production to the final product, ensuring consistent excellence at every stage of manufacturing.
3. With extensive export experience, our products are proudly delivered to over 20 countries and regions around the globe, reflecting our commitment to global standards and customer satisfaction.
4. Packing: We offer tailor-made packaging solutions that are meticulously designed to meet the specific requirements of our customers, ensuring product safety and integrity during transit.
5. Our just-in-time delivery capability allows us to meet demanding schedules and ensure timely delivery, enhancing your supply chain efficiency.

FAQ

1. Are you a manufacturer or a trading company?

We are a manufacturing powerhouse based in Jiangsu, China. With two decades of rich expertise, our 70,000 square meter facility stands as a testament to our commitment to quality and innovation.
Our facility is equipped with cutting-edge technology, including 300 machines, 3D quality inspection equipment, and a robust ERP system, ensuring precision and efficiency in every operation.
Upon request, we can provide comprehensive material certificates, sample quality inspections, and various reports, ensuring transparency and trust with every transaction.

2. How to get a quote?

Please provide detailed drawings (PDF/STEP/IGS/DWG...) that include specifications such as quality, delivery date, materials, quantity, surface treatment, and any other relevant details for an accurate quote.

3. Can you provide samples before mass production?

Certainly! A sample fee is applicable, which can be refunded during mass production if possible, allowing you to evaluate the quality before large-scale manufacturing.

4. How do you control quality?

(1) Material Inspection - We meticulously inspect material surfaces and dimensions to ensure they meet our stringent standards.

(2) First Production Inspection - Critical dimensions are verified during mass production to maintain consistency and precision.
(3) Sampling Inspection - Quality is checked before products are delivered to the warehouse, ensuring they meet our high standards.
(4) Pre-shipment Inspection - Our QC assistant conducts a 100% inspection before shipment to guarantee defect-free products.

5. Which countries are the main markets?

Our primary markets include North America, Europe, Oceania, and Asia, reflecting our global reach and adaptability to diverse customer needs.