Gear Machining Scope
| Item |
Scope |
| Modulus |
0.5-5 |
4-12 |
10-40 |
| Pressure Angle |
0°-28° |
14.5°/20°/22.5°/25°/30°/45° |
14.5°/20°/22.5°/25°/30°/45° |
| Gear Diameter |
25-320mm |
25-450mm |
300-3200mm |
| Precision Standard |
GB,DIN,JIS,AGMA,ISO |
GB, DIN,JIS, AGMA, ISO |
GB, DIN, JIS, AGMA, ISO |
| Accuracy Level |
Rough hobbing 7-9 grade, fine hobbing 6-7 grade, grinding 4-6 grade |
Rough hobbing 7-9 grade, fine hobbing 6-7 grade |
Grinding 5-6, hobbing 8-10, shaping 8-10 |
| Tooth Surface Roughness |
Rough hobbing Ra3 2, fine hobbing Rao 8, grinding Rao 2 |
Rough hobbing Ra3.2, fine hobbing Ra0.8 |
Grinding Ra0.8, hobbing Ra3.2, shaping Ra3.2 |
| Heat Treatment |
Normalizing, tempering, carburizing, nitriding |
Nomalizing+carbunzing quenching (rough + fine), tempering + nitriding (fine hobbing) |
Normalizing, tempering, carburmng,InductIon hardening, nitriding |
| Tempering Materials |
42CrMo, 40CrNiMo, 34CrNiMo6, etc |
42CrMo, 40CrNiMo, 34CrNiMo6, etc |
42CrMo, 40CrNiMo, 34CrNiMo6, etc |
| Carburizing Materials |
20CrMnMo, l8CrNiMo7-6, 20CrNi4, 20CrMnH, etc |
20CrMnMo, 18CrNiMo7-6, 20CrNi 4, 20CrMnH, etc |
20CrMnMo, 18CrNiMo7-6, 20Cr 2Ni4, etc |
| Manufacturing Mode |
Batch Processing |
Automatic line |
One Piece Flow |
High-end Equipment
Certifications
Our Advantages: Leverage our unparalleled advantages, including cutting-edge technology, skilled craftsmanship, and a deep-seated commitment to quality, enabling you to stay ahead in a competitive market.
- Our production line is meticulously designed to optimize operations. We achieve unparalleled efficiency, all while expertly managing costs to keep them low, ensuring you receive the highest value for your investment.
- Rest assured with the integrity of our quality management system. It rigorously oversees every stage, from raw material procurement to the delivery of the finished product, guaranteeing products of the highest quality you can trust.
- Our products enjoy a global reputation, reaching more than 20 countries and regions. Our extensive export experience ensures seamless international transactions and satisfied clientele, solidifying our position as a global leader.
- Packing: Our packaging solutions are intricately tailored to align perfectly with your unique specifications, ensuring that your products are preserved and presented impeccably, reflecting the quality and care we invest in every detail.
- Our commitment to just-in-time delivery means your orders will arrive exactly when you need them, allowing for seamless integration into your operations and ensuring that your processes remain uninterrupted.
FAQ: Navigate through our Frequently Asked Questions to find answers to common queries, ensuring a smooth and informed experience with our products and services.
1. Are you a manufacturer or a trading company? Discover our identity as a leading manufacturer, dedicated to producing high-quality components with precision and care.
We are a distinguished factory situated in Jiangsu, China. With 20 years of industry expertise and a sprawling facility covering 70,000 square meters, we stand out in the manufacturing sector, delivering excellence at every turn.
Our state-of-the-art facility boasts cutting-edge equipment, including advanced 3D quality inspection tools, an efficient ERP system, and a robust fleet of 300 machines, ensuring superior production standards and unmatched product quality.
Upon request, we can provide comprehensive material certifications, conduct meticulous sample quality inspections, and furnish detailed reports, all tailored to meet your precise needs and cement your confidence in our offerings.
2. How to get a quote? To receive a competitive quote, please submit detailed drawings (PDF/STEP/IGS/DWG...) that include all relevant details such as quality standards, delivery timelines, material specifications, quantities, surface treatments, and more.
To receive a quote, please submit detailed drawings (PDF/STEP/IGS/DWG...) that include all relevant details such as quality standards, delivery timelines, material specifications, quantities, surface treatments, and more.
3. Can you provide samples before mass productions? Absolutely, we offer samples for your evaluation. While sample fees apply, these may be deducted from the total cost during mass production under certain conditions.
Absolutely, we offer samples for your evaluation. While sample fees apply, these may be deducted from the total cost during mass production under certain conditions, providing flexibility and assurance in your decision-making process.
4. How do you control quality? Discover our rigorous quality control regimen, meticulously executed to uphold our standards and ensure every product meets your expectations.
(1) Material Inspection - We conduct thorough inspections of material surfaces and dimensions to ensure they meet our quality standards before use, laying the groundwork for excellence.
(2) First inspection of production - We verify critical dimensions during the initial stages of mass production to maintain our high standards of quality, catching and correcting any deviations early.
(3) Sampling inspection - Rigorous sampling inspections are conducted pre-warehousing to guarantee exceptional quality, ensuring only the best products move forward.
(4) Preshipment inspection - Our dedicated QC team performs a thorough 100% inspection before shipment to ensure the highest quality of products leaving our facilities, safeguarding your satisfaction.
5. Which countries is the main markets? Our strategic markets span across North America, Europe, Oceania, and Asia, where our products are highly sought after, reflecting our global reach and influence.
Our strategic markets span across North America, Europe, Oceania, and Asia, where our products are highly sought after, demonstrating our global reach and commitment to meeting diverse customer needs.
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