Multi Stage Transmission High Speed Gear Increasing Gear

• Customization: Available
• Application: Wind Power
• Hardness: Hardened Tooth Surface
• Model NO.: involute cylindrical gear
• Gear Position: External Gear
• Manufacturing Method: Cut Gear
• Toothed Portion Shape: Helical Gear
• Material: Carbon Steel
• Type: Circular Gear
• Model No.: OEM
• Modulus: 10
• Gear Diameter: 1230mm
• Process: Forging, Qt, Lathing, Drill, Teeth Grinding
• OEM and ODM: Yes
• Transport Package: Seaworthy Packing in Crates
• Specification: DIN 3960 class 5
• Trademark: APMC
• Origin: Jiangsu, China
• HS Code: 84834090
• Production Capacity: 20000 PCS Per Year

Product Description

Our esteemed company, Suzhou Asia Pacific Intelligent Transmission Technology Co., Ltd, proudly boasts an impressive array of product categories.
First Distinguished Product Category:
Our heavy-duty, high-precision, hardened tooth surface, large cylindrical gears are engineering marvels, designed specifically for robust applications such as shale gas fracturing and wind power generation. We serve discerning customers seeking precision gears with large modulus specifications, ranging from 2 to an expansive 40 modulus, and featuring impressive outer diameters spanning 200mm to 3200mm. These remarkable gears are seamlessly integrated into gearboxes, ensuring optimal performance and reliability.

Second Premier Product Category:
Our cutting-edge planetary gearboxes are the cornerstone of travel and slewing mechanisms in excavators, pivotal to the construction machinery industry, offering unparalleled reliability and efficiency.

Beyond these three core industries-shale gas fracturing, wind power, and construction machinery-our versatile gears extend their utility to a myriad of sectors such as shipping, metallurgy, papermaking, and an ever-expanding range of applications.
Thanks to our bespoke manufacturing capabilities, we welcome the submission of customer drawings for tailored processing solutions.
As long as the customer-provided designs align with our state-of-the-art equipment, we guarantee precise and efficient gear production.

Gear Machining Scope

Item	Scope
Modulus	0.5-5	4-12	10-40
Pressure Angle	0°-28°	14.5°/20°/22.5°/25°/30°/45°	14.5°/20°/22.5°/25°/30°/45°
Gear Diameter	25-320mm	25-450mm	300-3200mm
Precision Standard	GB,DIN,JIS,AGMA,ISO	GB, DIN,JIS, AGMA, ISO	GB, DIN, JIS, AGMA, ISO
Accuracy Level	Rough hobbing 7-9 grade, fine hobbing 6-7 grade, grinding 4-6 grade	Rough hobbing 7-9 grade, fine hobbing 6-7 grade	Grinding 5-6, hobbing 8-10, shaping 8-10
Tooth Surface Roughness	Rough hobbing Ra3 2, fine hobbing Rao 8, grinding Rao 2	Rough hobbing Ra3.2, fine hobbing Ra0.8	Grinding Ra0.8, hobbing Ra3.2, shaping Ra3.2
Heat Treatment	Normalizing, tempering, carburizing, nitriding	Nomalizing+carbunzing quenching (rough + fine), tempering + nitriding (fine hobbing)	Normalizing, tempering, carburmng,InductIon hardening, nitriding
Tempering Materials	42CrMo, 40CrNiMo, 34CrNiMo6, etc	42CrMo, 40CrNiMo, 34CrNiMo6, etc	42CrMo, 40CrNiMo, 34CrNiMo6, etc
Carburizing Materials	20CrMnMo, l8CrNiMo7-6, 20CrNi4, 20CrMnH, etc	20CrMnMo, 18CrNiMo7-6, 20CrNi 4, 20CrMnH, etc	20CrMnMo, 18CrNiMo7-6, 20Cr 2Ni4, etc
Manufacturing Mode	Batch Processing	Automatic line	One Piece Flow

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Certificates

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Our Competitive Advantages

1. We operate a comprehensive production line that ensures low production costs without compromising on quality.
2. Our stringent quality management system spans from material production to the final product, ensuring excellence at every step.
3. With extensive export experience, our top-tier products reach over 20+ countries and regions globally, a testament to our global footprint.
4. Packaging Solutions: We offer bespoke packaging methods meticulously crafted to meet customer-specific requirements.
5. We pride ourselves on our just-in-time delivery capability, ensuring timely and reliable product arrival.

Frequently Asked Questions (FAQ)

1. Are you a manufacturer or a trading company?

We are a reputable factory located in Jiangsu, China, with two decades of extensive experience, sprawling over 70,000 square meters.
Our facility is equipped with complete facilities, including advanced 3D quality inspection equipment, a robust ERP system, and 300 precision machines, ensuring top-notch production quality.
Should you require, we can furnish you with material certificates, sample quality inspections, and other pertinent reports.

2. How to obtain a quote?

Please provide detailed drawings in formats such as PDF, STEP, IGS, or DWG. Include specifications such as quality benchmarks, delivery dates, materials, quantities, surface treatments, and any other relevant information.

3. Can you provide samples before mass production?

Certainly! A sample fee is applicable, but it is refundable upon commencement of mass production, whenever feasible.

4. How do you ensure quality control?

(1) Material Inspection: We meticulously inspect material surfaces and approximate dimensions to maintain quality standards.

(2) Initial Production Inspection: We verify critical dimensions during mass production to ensure adherence to specifications.
(3) Sampling Inspection: We conduct thorough checks of product quality before they are delivered to the warehouse.
(4) Pre-shipment Inspection: A dedicated QC assistant performs a comprehensive 100% inspection to ensure impeccable quality prior to shipment.

5. Which countries are your main markets?

Our prominent markets include North America, Europe, Oceania, and Asia, reflecting our global reach and esteemed clientele.