Customized Cylindrical Gear Module 7 with 135 Teeth Helical Gear for Reducers

Product Details
Customization: Available
Application: Machinery
Hardness: Hardened Tooth Surface
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  • Customized Cylindrical Gear Module 7 with 135 Teeth Helical Gear for Reducers
  • Customized Cylindrical Gear Module 7 with 135 Teeth Helical Gear for Reducers
  • Customized Cylindrical Gear Module 7 with 135 Teeth Helical Gear for Reducers
  • Customized Cylindrical Gear Module 7 with 135 Teeth Helical Gear for Reducers
  • Customized Cylindrical Gear Module 7 with 135 Teeth Helical Gear for Reducers
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  • Overview
  • Product Parameters
  • Product Description
  • Main Products
  • Company Profile
  • Processing Flow
  • Exhibitions
  • Certificates
  • Packaging & Shipping
Overview

Basic Info.

Model NO.
involute cylindrical gear
Manufacturing Method
Cut Gear
Toothed Portion Shape
Helical Gear
Material
18crnimo7-6
Type
Circular Gear
Modulus
1-40
Heat Treatment Process
Carburizing and Quenching
Core Advantage
Full-Process Processing/Inner Bore Drum Grinding
Transport Package
Seaworthy Packing
Specification
ISO 1328 Class 5
Trademark
APMC
Origin
Jiangsu, China
HS Code
84834090
Production Capacity
20000

Product Description

Product Parameters
1. The forging process is meticulously refined through state-of-the-art normalizing treatment, achieving a normalizing hardness of 150-210 HBW. This precision ensures unparalleled resilience and longevity for every gear we produce.
2. After the initial rough turning, each workpiece blank undergoes a stringent ultrasonic flaw detection protocol, ensuring impeccable integrity and superior quality in every instance.
3. Our gears undergo advanced carburizing and quenching treatment, resulting in a highly effective hardened layer depth of 18-23mm. This process dramatically optimizes the gear's performance and reliability.
4. Through progressive carburizing and quenching techniques, our gear achieves an effective hardened layer depth of 18-23mm, with a surface hardness reaching 58-62 HRC and a core hardness of 35-42 HRC. This exquisite balance of strength and toughness ensures peak performance.
5. To enhance the durability of the tooth roots, we employ high-precision shot peening with an exceptional coverage rate exceeding 200%, ensuring unmatched longevity and robustness.
6. T
he gears are subjected to meticulous magnetic particle inspection, adhering strictly to JB/T5000.1S standards, thereby achieving a prestigious quality grade of Grade I.
7. Each tooth end is expertly chamfered with precision at a perfect 1*45 degrees, significantly enhancing performance and minimizing stress concentrations for optimal function.
Product Description
Product name Spur Gear & Helical Gear & Gear Shaft & Gear Ring
Materials Available Stainless Steel, Carbon Steel
Heat Treatment Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding......
Surface Treatment Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering
BORE Finished bore, Pilot Bore, Special request
Processing Method Molding, lathing, Hobbing, Drilling,Benching Tapping, Reaming, Manual Chamfering, Grinding etc
Pressure Angle 20 Degree
Hardness 58-62HRC
Size Customer Drawings & ISO standard
Package Wooden Case/Container and pallet, or made-to-order
Certificate ISO9001:2015
Machining Process Gear Hobbing, Gear Milling, Gear Shaping, Gear Grinding and Gear Lathing
Applications Wind Power,Oil &Gas,Mine,Cement Building Materials,Metallurgy,Paper Machinery,Machinery,Construction
Main Products

Customized Cylindrical Gear Module 7 with 135 Teeth Helical Gear for Reducers

Company Profile

Customized Cylindrical Gear Module 7 with 135 Teeth Helical Gear for Reducers

Processing Flow

Customized Cylindrical Gear Module 7 with 135 Teeth Helical Gear for Reducers

Exhibitions
Customized Cylindrical Gear Module 7 with 135 Teeth Helical Gear for Reducers
Certificates

Customized Cylindrical Gear Module 7 with 135 Teeth Helical Gear for Reducers

Packaging & Shipping

Customized Cylindrical Gear Module 7 with 135 Teeth Helical Gear for Reducers

FAQ

1. Are you a manufacturer or a trading company?

We are a leading manufacturing powerhouse based in Jiangsu, China, boasting two decades of unparalleled expertise. Our expansive facility spans 70,000 square meters and is a testament to our superior capabilities.
Our state-of-the-art infrastructure is designed for excellence, featuring cutting-edge 3D quality inspection equipment, a sophisticated ERP system, and an impressive fleet of 300 advanced machines, ensuring exceptional production capabilities.
Upon request, we provide material certificates, comprehensive sample quality inspections, and detailed reports, ensuring complete assurance and transparency for our valued clients.

2. How to get a quote?

For an accurate quote, kindly provide detailed drawings (PDF/STEP/IGS/DWG...), outlining specifications such as quality standards, delivery timelines, materials, quantities, and any necessary surface treatments.

3. Can you provide samples before mass productions?

Certainly, an initial nominal sample fee applies, which is reimbursed upon the commencement of mass production orders. This allows you to assess our unparalleled quality firsthand.

4. How do you control quality?

(1) Material Inspection - Every material surface and dimension is meticulously inspected to ensure total compliance with our stringent standards.
(2) First Inspection of Production - Key dimensions are validated during mass production, ensuring consistent quality across every unit produced.
(3) Sampling Inspection - Rigorous quality checks are executed prior to storage, maintaining our unwavering standards of excellence.
(4) Preshipment Inspection - Our dedicated QC assistant conducts a comprehensive 100% inspection before dispatch, ensuring you receive nothing less than the best.

5. Which countries are the main markets?

Our primary markets encompass North America, Europe, Oceania, and Asia, showcasing our extensive global reach and influence, and highlighting our unwavering commitment to excellence worldwide.

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