Product Parameters
1.
The forging process is meticulously refined through state-of-the-art normalizing treatment, achieving a normalizing hardness of 150-210 HBW. This precision ensures unparalleled resilience and longevity for every gear we produce.
2. After the initial rough turning, each workpiece blank undergoes a stringent ultrasonic flaw detection protocol, ensuring impeccable integrity and superior quality in every instance.
3. Our gears undergo advanced carburizing and quenching treatment, resulting in a highly effective hardened layer depth of 18-23mm. This process dramatically optimizes the gear's performance and reliability.
4. Through progressive carburizing and quenching techniques, our gear achieves an effective hardened layer depth of 18-23mm, with a surface hardness reaching 58-62 HRC and a core hardness of 35-42 HRC. This exquisite balance of strength and toughness ensures peak performance.
5. To enhance the durability of the tooth roots, we employ high-precision shot peening with an exceptional coverage rate exceeding 200%, ensuring unmatched longevity and robustness.
6. The gears are subjected to meticulous magnetic particle inspection, adhering strictly to JB/T5000.1S standards, thereby achieving a prestigious quality grade of Grade I.
7. Each tooth end is expertly chamfered with precision at a perfect 1*45 degrees, significantly enhancing performance and minimizing stress concentrations for optimal function.
Product Description
| Product name |
Spur Gear & Helical Gear & Gear Shaft & Gear Ring |
| Materials Available |
Stainless Steel, Carbon Steel |
| Heat Treatment |
Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding...... |
| Surface Treatment |
Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering |
| BORE |
Finished bore, Pilot Bore, Special request |
| Processing Method |
Molding, lathing, Hobbing, Drilling,Benching Tapping, Reaming, Manual Chamfering, Grinding etc |
| Pressure Angle |
20 Degree |
| Hardness |
58-62HRC |
| Size |
Customer Drawings & ISO standard |
| Package |
Wooden Case/Container and pallet, or made-to-order |
| Certificate |
ISO9001:2015 |
| Machining Process |
Gear Hobbing, Gear Milling, Gear Shaping, Gear Grinding and Gear Lathing |
| Applications |
Wind Power,Oil &Gas,Mine,Cement Building Materials,Metallurgy,Paper Machinery,Machinery,Construction |
Main Products
Company Profile
Processing Flow
Exhibitions
Certificates
Packaging & Shipping
FAQ
1. Are you a manufacturer or a trading company?
We are a leading manufacturing powerhouse based in Jiangsu, China, boasting two decades of unparalleled expertise. Our expansive facility spans 70,000 square meters and is a testament to our superior capabilities.
Our state-of-the-art infrastructure is designed for excellence, featuring cutting-edge 3D quality inspection equipment, a sophisticated ERP system, and an impressive fleet of 300 advanced machines, ensuring exceptional production capabilities.
Upon request, we provide material certificates, comprehensive sample quality inspections, and detailed reports, ensuring complete assurance and transparency for our valued clients.
2. How to get a quote?
For an accurate quote, kindly provide detailed drawings (PDF/STEP/IGS/DWG...), outlining specifications such as quality standards, delivery timelines, materials, quantities, and any necessary surface treatments.
3. Can you provide samples before mass productions?
Certainly, an initial nominal sample fee applies, which is reimbursed upon the commencement of mass production orders. This allows you to assess our unparalleled quality firsthand.
4. How do you control quality?
(1) Material Inspection - Every material surface and dimension is meticulously inspected to ensure total compliance with our stringent standards.
(2) First Inspection of Production - Key dimensions are validated during mass production, ensuring consistent quality across every unit produced.
(3) Sampling Inspection - Rigorous quality checks are executed prior to storage, maintaining our unwavering standards of excellence.
(4) Preshipment Inspection - Our dedicated QC assistant conducts a comprehensive 100% inspection before dispatch, ensuring you receive nothing less than the best.
5. Which countries are the main markets?
Our primary markets encompass North America, Europe, Oceania, and Asia, showcasing our extensive global reach and influence, and highlighting our unwavering commitment to excellence worldwide.
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