Product Parameters
1.
Our forging process undergoes a meticulously controlled normalizing treatment, resulting in an exquisite normalizing hardness range of 150-210 HBW. This ensures unparalleled resilience and durability of our products.
2. After precise rough turning, each workpiece blank is subjected to an ultrasonic flaw detection process, ensuring unparalleled integrity and quality assurance.
3. The gear is treated with cutting-edge carburizing and quenching techniques, achieving an extraordinary effective hardened layer depth of 18-23mm to significantly boost performance.
4. Our gear benefits from advanced carburizing and quenching treatments, resulting in an impressive effective hardened layer depth of 18-23mm. It features a robust surface hardness of 58-62 HRC, along with a core hardness of 35-42 HRC, perfectly balancing strength and toughness for optimal functionality.
5. To enhance the longevity and robustness of the tooth roots, they undergo high-precision shot peening, achieving an exceptional coverage rate exceeding 200%.
6. The gears are meticulously inspected using state-of-the-art magnetic particle inspection methods in strict accordance with JB/T5000.1S standards, achieving a remarkable quality grade of Grade I.
7. Each tooth end is expertly chamfered at a precise angle of 1*45 degrees to enhance performance and minimize stress concentrations.
Product Description
| Product name |
Spur Gear & Helical Gear & Gear Shaft & Gear Ring |
| Materials Available |
Stainless Steel, Carbon Steel |
| Heat Treatment |
Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding...... |
| Surface Treatment |
Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering |
| BORE |
Finished bore, Pilot Bore, Special request |
| Processing Method |
Molding, lathing, Hobbing, Drilling,Benching Tapping, Reaming, Manual Chamfering, Grinding etc |
| Pressure Angle |
20 Degree |
| Hardness |
58-62HRC |
| Size |
Customer Drawings & ISO standard |
| Package |
Wooden Case/Container and pallet, or made-to-order |
| Certificate |
ISO9001:2015 |
| Machining Process |
Gear Hobbing, Gear Milling, Gear Shaping, Gear Grinding and Gear Lathing |
| Applications |
Wind Power,Oil &Gas,Mine,Cement Building Materials,Metallurgy,Paper Machinery,Machinery,Construction |
Main Products
Company Profile
Processing Flow
Exhibitions
Certificates
Packaging & Shipping
FAQ
1. Are you a manufacturer or a trading company?
We are a premier manufacturing powerhouse situated in Jiangsu, China, boasting two decades of unparalleled expertise and a sprawling 70,000 square meters facility.
Outfitted with state-of-the-art 3D quality inspection equipment, a sophisticated ERP system, and an extensive array of 300 machines, our advanced infrastructure ensures superior production capabilities.
Upon request, we offer comprehensive material certificates, detailed sample quality inspections, and complete reports, providing you with unwavering assurance and transparency.
2. How to get a quote?
For a precise quote, please provide detailed drawings (PDF/STEP/IGS/DWG...) including specifications like quality standards, delivery timelines, materials, quantities, and any required surface treatments.
3. Can you provide samples before mass productions?
Absolutely, a nominal sample fee is applicable initially, which is refundable upon the start of mass production orders, allowing you to evaluate quality firsthand.
4. How do you control quality?
(1) Material Inspection - We meticulously inspect material surfaces and dimensions to ensure complete compliance with exacting standards.
(2) First Inspection of Production - We validate key dimensions during mass production to guarantee consistent quality throughout.
(3) Sampling Inspection - Rigorous quality checks are conducted before storage to uphold our high standards.
(4) Preshipment Inspection - A comprehensive 100% inspection is carried out by our dedicated QC assistant prior to dispatch, guaranteeing that you receive only the best.
5. Which countries are the main markets?
Our primary markets span North America, Europe, Oceania, and Asia, underscoring our expansive global reach and influence.
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