Gear Machining Scope
| Item |
Scope |
| Modulus |
0.5-5 |
4-12 |
10-40 |
| Pressure Angle |
0°-28° |
14.5°/20°/22.5°/25°/30°/45° |
14.5°/20°/22.5°/25°/30°/45° |
| Gear Diameter |
25-320mm |
25-450mm |
300-3200mm |
| Precision Standard |
GB,DIN,JIS,AGMA,ISO |
GB, DIN,JIS, AGMA, ISO |
GB, DIN, JIS, AGMA, ISO |
| Accuracy Level |
Rough hobbing 7-9 grade, fine hobbing 6-7 grade, grinding 4-6 grade |
Rough hobbing 7-9 grade, fine hobbing 6-7 grade |
Grinding 5-6, hobbing 8-10, shaping 8-10 |
| Tooth Surface Roughness |
Rough hobbing Ra3 2, fine hobbing Rao 8, grinding Rao 2 |
Rough hobbing Ra3.2, fine hobbing Ra0.8 |
Grinding Ra0.8, hobbing Ra3.2, shaping Ra3.2 |
| Heat Treatment |
Normalizing, tempering, carburizing, nitriding |
Nomalizing+carbunzing quenching (rough + fine), tempering + nitriding (fine hobbing) |
Normalizing, tempering, carburmng,InductIon hardening, nitriding |
| Tempering Materials |
42CrMo, 40CrNiMo, 34CrNiMo6, etc |
42CrMo, 40CrNiMo, 34CrNiMo6, etc |
42CrMo, 40CrNiMo, 34CrNiMo6, etc |
| Carburizing Materials |
20CrMnMo, l8CrNiMo7-6, 20CrNi4, 20CrMnH, etc |
20CrMnMo, 18CrNiMo7-6, 20CrNi 4, 20CrMnH, etc |
20CrMnMo, 18CrNiMo7-6, 20Cr 2Ni4, etc |
| Manufacturing Mode |
Batch Processing |
Automatic line |
One Piece Flow |
High-end Equipment
Certifications
Our Advantages: Experience the transformative power of our unparalleled advantages, where cutting-edge technology, expert craftsmanship, and an unwavering dedication to quality converge. These cornerstones of excellence empower you to stay ahead in the fiercely competitive market, ensuring sustained success.
- Our production line is an epitome of precision, ingeniously designed to enhance operational efficiency. Benefit from unmatched productivity as we meticulously manage costs, promising you exceptional returns on your investment.
- Entrust your needs to our impeccable quality management system, which conscientiously supervises every stage from raw material procurement to the final product delivery. We assure superior quality, guaranteeing your complete satisfaction with every purchase.
- Our products enjoy a prestigious international reputation, reaching over 20 countries and regions. Our extensive export acumen guarantees flawless international transactions and gratified clients, solidifying our position as a global frontrunner.
- Packing: Our packaging solutions are meticulously crafted to meet your precise needs, ensuring your products are protected and presented with the utmost care, showcasing the excellence we dedicate to every facet.
- Our steadfast commitment to just-in-time delivery ensures your orders arrive precisely when needed, seamlessly integrating into your operations and maintaining uninterrupted workflows.
FAQ: Delve into our Frequently Asked Questions for insightful answers to common inquiries, fostering a seamless and well-informed journey with our products and services.
1. Are you a manufacturer or a trading company? Unearth our identity as a premier manufacturer, committed to crafting top-tier components with precision, care, and unmatched expertise.
We are a distinguished factory situated in Jiangsu, China. Boasting two decades of experience and an expansive 70,000 square meter facility, we excel in manufacturing, delivering excellence in every aspect.
Our state-of-the-art facility is equipped with advanced machinery, including cutting-edge 3D quality inspection tools, an efficient ERP system, and a robust fleet of 300 machines, guaranteeing the highest production standards and unrivaled product quality.
Upon request, we provide extensive material certifications, conduct thorough sample quality inspections, and furnish detailed reports. These services are tailored to meet your precise needs, bolstering your confidence in our offerings.
2. How to get a quote? To obtain a competitive quote, please submit detailed drawings (PDF/STEP/IGS/DWG...) that include all essential details such as quality standards, delivery timelines, material specifications, quantities, surface treatments, and more.
To receive a quote, please submit comprehensive drawings (PDF/STEP/IGS/DWG...) incorporating all essential details like quality standards, delivery timelines, material specifications, quantities, surface treatments, and more.
3. Can you provide samples before mass production? Certainly, we offer samples for evaluation purposes. Applicable sample fees may be deducted from the total cost during mass production under specific conditions, providing flexibility in your decision-making.
Indeed, we provide samples for your assessment. While sample fees apply, they may be offset against the total cost during mass production under specified conditions, offering both flexibility and confidence in your decision-making process.
4. How do you control quality? Explore our comprehensive quality control regime, rigorously enforced to uphold our standards and ensure every product surpasses your expectations.
(1) Material Inspection - We perform thorough inspections of material surfaces and dimensions to ensure they meet our stringent quality standards before utilization, laying the foundation for excellence.
(2) First inspection of production - We validate critical dimensions during the initial phases of mass production to maintain our high standards of quality, immediately addressing any discrepancies.
(3) Sampling inspection - Extensive sampling inspections are conducted prior to warehousing to ensure superior quality, guaranteeing only the finest products move forward.
(4) Preshipment inspection - Our dedicated QC team executes a comprehensive 100% inspection before shipment to ensure the pinnacle of product quality leaving our facilities, securing your satisfaction.
5. Which countries are the main markets? Our strategic markets span North America, Europe, Oceania, and Asia, where our products are highly sought after, reflecting our extensive global reach and significant market influence.
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