Gear Machining Scope
| Item |
Scope |
| Modulus |
0.5-5 |
4-12 |
10-40 |
| Pressure Angle |
0°-28° |
14.5°/20°/22.5°/25°/30°/45° |
14.5°/20°/22.5°/25°/30°/45° |
| Gear Diameter |
25-320mm |
25-450mm |
300-3200mm |
| Precision Standard |
GB,DIN,JIS,AGMA,ISO |
GB, DIN,JIS, AGMA, ISO |
GB, DIN, JIS, AGMA, ISO |
| Accuracy Level |
Rough hobbing 7-9 grade, fine hobbing 6-7 grade, grinding 4-6 grade |
Rough hobbing 7-9 grade, fine hobbing 6-7 grade |
Grinding 5-6, hobbing 8-10, shaping 8-10 |
| Tooth Surface Roughness |
Rough hobbing Ra3 2, fine hobbing Rao 8, grinding Rao 2 |
Rough hobbing Ra3.2, fine hobbing Ra0.8 |
Grinding Ra0.8, hobbing Ra3.2, shaping Ra3.2 |
| Heat Treatment |
Normalizing, tempering, carburizing, nitriding |
Nomalizing+carbunzing quenching (rough + fine), tempering + nitriding (fine hobbing) |
Normalizing, tempering, carburmng,InductIon hardening, nitriding |
| Tempering Materials |
42CrMo, 40CrNiMo, 34CrNiMo6, etc |
42CrMo, 40CrNiMo, 34CrNiMo6, etc |
42CrMo, 40CrNiMo, 34CrNiMo6, etc |
| Carburizing Materials |
20CrMnMo, l8CrNiMo7-6, 20CrNi4, 20CrMnH, etc |
20CrMnMo, 18CrNiMo7-6, 20CrNi 4, 20CrMnH, etc |
20CrMnMo, 18CrNiMo7-6, 20Cr 2Ni4, etc |
| Manufacturing Mode |
Batch Processing |
Automatic line |
One Piece Flow |
High-end Equipment
Certifications
Our Advantages: Unleash the power of our unique advantages, such as state-of-the-art technology, masterful craftsmanship, and an unwavering commitment to quality. These pillars of excellence ensure you maintain a leading edge in today's competitive market.
- Our production line is a masterpiece of precision, meticulously crafted to optimize operations. Experience unrivaled efficiency as we expertly manage costs, ensuring you receive exceptional value for your investment.
- Place your trust in our impeccable quality management system, which meticulously oversees every phase from raw material acquisition to the delivery of the finished product. We guarantee products of the highest quality, ensuring your absolute satisfaction.
- Our products boast an esteemed global reputation, reaching over 20 countries and regions. Our extensive export experience ensures flawless international transactions and delighted clients, cementing our status as a global leader.
- Packing: Our packaging solutions are thoughtfully crafted to align with your specific requirements, ensuring your products are preserved and presented with utmost care, reflecting the excellence we invest in every detail.
- Our unwavering commitment to just-in-time delivery guarantees your orders arrive exactly when needed, seamlessly integrating into your operations and ensuring uninterrupted processes.
FAQ: Explore our Frequently Asked Questions to uncover answers to common inquiries, ensuring a seamless and well-informed experience with our products and services.
1. Are you a manufacturer or a trading company? Discover our identity as a leading manufacturer, devoted to producing premium components with precision, care, and expertise.
We are a renowned factory located in Jiangsu, China. With two decades of industry experience and a vast 70,000 square meter facility, we excel in manufacturing, delivering excellence at every corner.
Our cutting-edge facility features advanced equipment, including state-of-the-art 3D quality inspection tools, a highly efficient ERP system, and a robust fleet of 300 machines, ensuring the highest production standards and unparalleled product quality.
Upon request, we provide comprehensive material certifications, conduct meticulous sample quality inspections, and furnish detailed reports, tailored to meet your exact requirements and bolster your confidence in our offerings.
2. How to get a quote? To receive a competitive quote, please submit detailed drawings (PDF/STEP/IGS/DWG...) that encompass all pertinent details, such as quality standards, delivery timelines, material specifications, quantities, surface treatments, and more.
To receive a quote, please submit detailed drawings (PDF/STEP/IGS/DWG...) that encompass all pertinent details such as quality standards, delivery timelines, material specifications, quantities, surface treatments, and more.
3. Can you provide samples before mass production? Absolutely, we provide samples for evaluation purposes. While sample fees apply, these may be deducted from the total cost during mass production under certain conditions.
Absolutely, we offer samples for your assessment. While sample fees apply, these may be deducted from the total cost during mass production under specified conditions, offering both flexibility and assurance in your decision-making process.
4. How do you control quality? Delve into our meticulous quality control regime, stringently executed to uphold our standards and ensure every product meets your expectations.
(1) Material Inspection - We conduct comprehensive inspections of material surfaces and dimensions to ensure they meet our rigorous quality standards before use, laying the groundwork for excellence.
(2) First inspection of production - We verify critical dimensions during the initial stages of mass production to maintain our high standards of quality, promptly addressing any deviations.
(3) Sampling inspection - Extensive sampling inspections are conducted prior to warehousing to guarantee exceptional quality, ensuring only the best products advance forward.
(4) Preshipment inspection - Our dedicated QC team performs an exhaustive 100% inspection before shipment to ensure the utmost quality of products leaving our facilities, safeguarding your satisfaction.
5. Which countries are the main markets? Our strategic markets encompass North America, Europe, Oceania, and Asia, where our products are in high demand, reflecting our global reach and significant influence.
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