Factory-Direct Customized Hardened Tooth Surface Bull Gear: High-Speed, Large-Scale Carbon Steel Gear for Enhanced Gearbox Efficiency in Wind Turbine Applicatio

Product Details
Customization: Available
Application: Wind Power
Hardness: Hardened Tooth Surface
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  • Factory-Direct Customized Hardened Tooth Surface Bull Gear: High-Speed, Large-Scale Carbon Steel Gear for Enhanced Gearbox Efficiency in Wind Turbine Applicatio
  • Factory-Direct Customized Hardened Tooth Surface Bull Gear: High-Speed, Large-Scale Carbon Steel Gear for Enhanced Gearbox Efficiency in Wind Turbine Applicatio
  • Factory-Direct Customized Hardened Tooth Surface Bull Gear: High-Speed, Large-Scale Carbon Steel Gear for Enhanced Gearbox Efficiency in Wind Turbine Applicatio
  • Factory-Direct Customized Hardened Tooth Surface Bull Gear: High-Speed, Large-Scale Carbon Steel Gear for Enhanced Gearbox Efficiency in Wind Turbine Applicatio
  • Factory-Direct Customized Hardened Tooth Surface Bull Gear: High-Speed, Large-Scale Carbon Steel Gear for Enhanced Gearbox Efficiency in Wind Turbine Applicatio
  • Factory-Direct Customized Hardened Tooth Surface Bull Gear: High-Speed, Large-Scale Carbon Steel Gear for Enhanced Gearbox Efficiency in Wind Turbine Applicatio
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  • Overview
  • Gear Machining Scope
  • Main Products
  • Company Profile
  • Processing Flow
  • High-end Equipment
  • Exhibitions
  • Certificates
  • Packaging & Shipping
Overview

Basic Info.

Model NO.
involute cylindrical gear
Manufacturing Method
Cut Gear
Toothed Portion Shape
Helical Gear
Material
Carbon Steel
Type
Circular Gear
Model No.
OEM
Modulus
10
Gear Diameter
1230mm
Process
Forging, Qt, Lathing, Drill, Teeth Grinding
OEM and ODM
Yes
Transport Package
Seaworthy Packing in Crates
Specification
DIN 3960 class 5
Trademark
APMC
Origin
Jiangsu, China
HS Code
84834090
Production Capacity
20000 PCS Per Year

Product Description

The company has two categories of products
First Product Category
:
Heavy-duty, high-precision, hardened tooth surface, large cylindrical gears, primarily used in shale gas fracturing and wind power generation. Our target customers are those who require high-precision gears with large modulus, typically ranging from 2 modulus to 40 modulus, and an outer diameter of 200mm to 3200mm. These gears are installed within gearboxes.

Second Product Category:
Planetary gearboxes, predominantly utilized in the travel and slewing mechanisms of excavators within the construction machinery industry.

In addition to the aforementioned three industries, our gears can also be used in sectors such as shipping, metallurgy, papermaking, and more.
Due to our custom manufacturing capabilities, we accept drawings from customers for processing.
Provided that the drawings match our equipment, we can produce the gears accordingly.

Gear Machining Scope
 
Item Scope
Modulus 0.5-5 4-12 10-40
Pressure Angle 0°-28° 14.5°/20°/22.5°/25°/30°/45° 14.5°/20°/22.5°/25°/30°/45°
Gear Diameter 25-320mm 25-450mm 300-3200mm
Precision Standard GB,DIN,JIS,AGMA,ISO GB, DIN,JIS, AGMA, ISO GB, DIN, JIS, AGMA, ISO
Accuracy Level Rough hobbing 7-9 grade, fine hobbing 6-7 grade, grinding 4-6 grade Rough hobbing 7-9 grade, fine hobbing 6-7 grade Grinding 5-6, hobbing 8-10, shaping 8-10
Tooth Surface Roughness Rough hobbing Ra3 2, fine hobbing Rao 8, grinding Rao 2 Rough hobbing Ra3.2, fine hobbing Ra0.8 Grinding Ra0.8, hobbing Ra3.2, shaping Ra3.2
Heat Treatment Normalizing, tempering, carburizing, nitriding Nomalizing+carbunzing quenching (rough + fine), tempering + nitriding (fine hobbing) Normalizing, tempering, carburmng,InductIon hardening, nitriding
Tempering Materials 42CrMo, 40CrNiMo, 34CrNiMo6, etc 42CrMo, 40CrNiMo, 34CrNiMo6, etc 42CrMo, 40CrNiMo, 34CrNiMo6, etc
Carburizing Materials 20CrMnMo, l8CrNiMo7-6, 20CrNi4, 20CrMnH, etc 20CrMnMo, 18CrNiMo7-6, 20CrNi 4, 20CrMnH, etc 20CrMnMo, 18CrNiMo7-6, 20Cr 2Ni4, etc
Manufacturing Mode Batch Processing Automatic line One Piece Flow
 
Main Products

Factory-Direct Customized Hardened Tooth Surface Bull Gear: High-Speed, Large-Scale Carbon Steel Gear for Enhanced Gearbox Efficiency in Wind Turbine Applicatio

Company Profile

Factory-Direct Customized Hardened Tooth Surface Bull Gear: High-Speed, Large-Scale Carbon Steel Gear for Enhanced Gearbox Efficiency in Wind Turbine Applicatio

Processing Flow

Factory-Direct Customized Hardened Tooth Surface Bull Gear: High-Speed, Large-Scale Carbon Steel Gear for Enhanced Gearbox Efficiency in Wind Turbine Applicatio

High-end Equipment

Factory-Direct Customized Hardened Tooth Surface Bull Gear: High-Speed, Large-Scale Carbon Steel Gear for Enhanced Gearbox Efficiency in Wind Turbine Applicatio

Exhibitions

Factory-Direct Customized Hardened Tooth Surface Bull Gear: High-Speed, Large-Scale Carbon Steel Gear for Enhanced Gearbox Efficiency in Wind Turbine Applicatio

Certificates

Factory-Direct Customized Hardened Tooth Surface Bull Gear: High-Speed, Large-Scale Carbon Steel Gear for Enhanced Gearbox Efficiency in Wind Turbine Applicatio

Packaging & Shipping

Factory-Direct Customized Hardened Tooth Surface Bull Gear: High-Speed, Large-Scale Carbon Steel Gear for Enhanced Gearbox Efficiency in Wind Turbine Applicatio

Our Advantages
  1. We have full production line with low production cost
  2. Has a complete quality management system from material production to finished product
  3. Rich export experience,products are exported to more than 20+ countries and regions
  4. Packing: Tailor-made packaging method according to customer's requirement
  5. Just-in-time delivery capability
FAQ

 1. Are you a manufacturer or a trading company?

We are a factory located in Jiangsu, China, with 20 years of rich experience, covering 70000 square meters.
Complete facilities, including 3D quality inspection equipment, ERP system and 300 machines.
If necessary, we can provide you with material certificates, sample quality inspection and other reports.
     
2.How to get a quote?


Detailed drawings (PDF/STEP/IGS/DWG...), including quality, delivery date, materials, quality, quantity, surface treatment and other information.
     
3.Can you provide samples before mass productions?

 Of course, the sample fee is necessary. If possible, it will be returned during mass production.
    
4.How do you control quality?


 (1) Material Inspection - Check material surfaces and approximate dimensions.
 (2) First inspection of production - ensure critical dimensions in mass production.
 (3) Sampling inspection - check the quality before delivery to the warehouse.
 (4) Preshipment inspection - 100% inspection by QC assistant before shipment.
     
5.Which countries is the main markets?

 
North America, Europe, Oceania, Asia.

 

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