Product Description
Features: Simple to design and manufacture, highest efficiency, easy to assemble, offer excellent precision, high wear and noisy operation;
Applications: Automotive transmission; Industrial drives; Machine tools; Agriculture equipment; Large mills.
Methods of Manufacture: Hobbing, shaping, milling, broaching, forging, rolling, grinding, shaving, lapping, honing.
Gear Machining Scope
| Item |
Scope |
| Modulus |
0.5-5 |
4-12 |
10-40 |
| Pressure Angle |
0°-28° |
14.5°/20°/22.5°/25°/30°/45° |
14.5°/20°/22.5°/25°/30°/45° |
| Gear Diameter |
25-320mm |
25-450mm |
300-3200mm |
| Precision Standard |
GB,DIN,JIS,AGMA,ISO |
GB, DIN,JIS, AGMA, ISO |
GB, DIN, JIS, AGMA, ISO |
| Accuracy Level |
Rough hobbing 7-9 grade, fine hobbing 6-7 grade, grinding 4-6 grade |
Rough hobbing 7-9 grade, fine hobbing 6-7 grade |
Grinding 5-6, hobbing 8-10, shaping 8-10 |
| Tooth Surface Roughness |
Rough hobbing Ra3 2, fine hobbing Rao 8, grinding Rao 2 |
Rough hobbing Ra3.2, fine hobbing Ra0.8 |
Grinding Ra0.8, hobbing Ra3.2, shaping Ra3.2 |
| Heat Treatment |
Normalizing, tempering, carburizing, nitriding |
Nomalizing+carbunzing quenching (rough + fine), tempering + nitriding (fine hobbing) |
Normalizing, tempering, carburmng,InductIon hardening, nitriding |
| Tempering Materials |
42CrMo, 40CrNiMo, 34CrNiMo6, etc |
42CrMo, 40CrNiMo, 34CrNiMo6, etc |
42CrMo, 40CrNiMo, 34CrNiMo6, etc |
| Carburizing Materials |
20CrMnMo, l8CrNiMo7-6, 20CrNi4, 20CrMnH, etc |
20CrMnMo, 18CrNiMo7-6, 20CrNi 4, 20CrMnH, etc |
20CrMnMo, 18CrNiMo7-6, 20Cr 2Ni4, etc |
| Manufacturing Mode |
Batch Processing |
Automatic line |
One Piece Flow |
Processing Flow
High-end Equipment
Our Advantages - Embark on a journey of unparalleled benefits with our exceptional production capabilities, unmatched cost-efficiency, and exhaustive quality assurance system. Each element is expertly designed to exceed your highest expectations and significantly enhance your satisfaction in every aspect.
- We have a full production line with low production cost - Our cutting-edge integrated production line is engineered to provide you with maximum cost-efficiency coupled with extraordinary quality. This ensures that you enjoy the most competitive pricing available in today's market.
- Has a complete quality management system from material production to finished product - Our expansive quality management system exemplifies an unwavering attention to detail, encompassing every stage from the careful selection of raw materials to the thorough inspection of finished products.
- Rich export experience, products are exported to more than 20+ countries and regions - Our extensive expertise in exports allows us to cater to clients in over 20 countries and regions, highlighting the global trust and appeal of our superior quality products.
- Packing: Tailor-made packaging method according to customer's requirement - We offer bespoke packaging solutions, meticulously crafted to meet your unique specifications, ensuring the utmost protection and integrity of your products throughout transit.
- Just-in-time delivery capability - With our sophisticated logistics expertise, benefit from precise just-in-time delivery that guarantees your products arrive exactly when needed, ensuring timely and reliable service without delays.
FAQ - Discover insightful answers to frequently asked questions, equipping you with the knowledge and confidence to choose our premier transmission solutions with assurance.
1. Are you a manufacturer or a trading company? - We are a seasoned manufacturer based in Jiangsu, China, with two decades of rich experience operating within a substantial 70,000 square meters facility, dedicated to delivering excellence.
We are a factory located in Jiangsu, China, with 20 years of rich experience, covering 70000 square meters.
Complete facilities, including 3D quality inspection equipment, ERP system and 300 machines. - Our facilities are comprehensively outfitted with advanced 3D quality inspection technology, an ERP system, and a fleet of 300 precision machines, ensuring top-notch production standards.
If necessary, we can provide you with material certificates, sample quality inspection and other reports. - Upon request, we offer comprehensive material certificates, detailed sample quality inspections, and other essential reports, assuring you of our commitment to product excellence.
2. How to get a quote? - For an accurate quote, kindly provide detailed drawings (PDF/STEP/IGS/DWG...), along with specifications like delivery date, materials, quality standards, quantity, and surface treatment requirements.
Detailed drawings (PDF/STEP/IGS/DWG...), including quality, delivery date, materials, quality, quantity, surface treatment and other information.
3. Can you provide samples before mass productions? - Absolutely, we offer samples for a nominal fee, which is refundable upon proceeding with mass production, ensuring complete satisfaction prior to full-scale manufacturing.
Of course, the sample fee is necessary. If possible, it will be returned during mass production.
4. How do you control quality? - Our rigorous quality control measures comprise: (1) Material Inspection - thorough checks of material surfaces and dimensions, (2) First inspection of production - ensuring key dimensions during mass production, (3) Sampling inspection - verifying quality prior to storage, (4) Pre-shipment inspection - conducting comprehensive 100% QC assistant inspection before shipment.
(1) Material Inspection - Check material surfaces and approximate dimensions.
(2) First inspection of production - ensure critical dimensions in mass production.
(3) Sampling inspection - check the quality before delivery to the warehouse.
(4) Preshipment inspection - 100% inspection by QC assistant before shipment.
5. Which countries is the main markets? - Our primary markets extend across North America, Europe, Oceania, and Asia, showcasing our broad international presence and market influence.
North America, Europe, Oceania, Asia.
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