Product Parameters
1.
Our forging process is a masterstroke of advanced engineering, purposefully honed with cutting-edge normalizing treatment. This achieves a normalizing hardness between 150-210 HBW, guaranteeing every gear's unmatched resilience and exceptional lifespan, forging a legacy of excellence in every piece.
2. Post the initial rough turning phase, each workpiece blank is subjected to a rigorous ultrasonic flaw detection protocol. This meticulous scrutiny ensures each gear resonates with impeccable structural integrity and supreme quality, distinguishing it in every application.
3. Our gear production is enhanced with state-of-the-art carburizing and quenching treatments. This advanced process crafts a remarkably effective hardened layer depth of 18-23mm, significantly boosting the gears' performance, durability, and reliability, setting a benchmark in the industry.
4. By employing cutting-edge carburizing and quenching techniques, each gear achieves an impressive effective hardened layer depth of 18-23mm. Surface hardness reaches a formidable 58-62 HRC, with core hardness maintained at 35-42 HRC. This optimal equilibrium of strength and toughness assures peak performance and longevity.
5. We elevate the durability of the tooth roots through precision-engineered shot peening, boasting an extraordinary coverage rate exceeding 200%. This meticulous attention to detail ensures the gears' unmatched longevity and robust endurance.
6. The gears undergo a meticulous magnetic particle inspection process, rigorously adhering to JB/T5000.1S standards. This ensures they achieve the esteemed Grade I quality, symbolizing the highest standards of excellence and precision.
7. Each tooth end is meticulously chamfered with precision at a flawless 1*45 degrees. This expert craftsmanship significantly enhances gear performance, while minimizing stress concentrations, ensuring seamless and optimal functionality.
Product Description
| Product name |
Spur Gear & Helical Gear & Gear Shaft & Gear Ring |
| Materials Available |
Stainless Steel, Carbon Steel |
| Heat Treatment |
Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding...... |
| Surface Treatment |
Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering |
| BORE |
Finished bore, Pilot Bore, Special request |
| Processing Method |
Molding, lathing, Hobbing, Drilling,Benching Tapping, Reaming, Manual Chamfering, Grinding etc |
| Pressure Angle |
20 Degree |
| Hardness |
58-62HRC |
| Size |
Customer Drawings & ISO standard |
| Package |
Wooden Case/Container and pallet, or made-to-order |
| Certificate |
ISO9001:2015 |
| Machining Process |
Gear Hobbing, Gear Milling, Gear Shaping, Gear Grinding and Gear Lathing |
| Applications |
Wind Power,Oil &Gas,Mine,Cement Building Materials,Metallurgy,Paper Machinery,Machinery,Construction |
Main Products
Processing Flow
High-end Equipment
Exhibitions
Certificates
Packaging & Shipping
FAQ
1. Are you a manufacturer or a trading company?
We proudly stand as a manufacturing titan in Jiangsu, China, with a rich legacy of 20 years in the industry. Our sprawling 70,000 square meter facility is a hallmark of our unmatched production prowess and technological dominance.
Our facility is a beacon of modern excellence, furnished with cutting-edge 3D quality inspection equipment, an integrated ERP system, and a formidable lineup of 300 advanced machines, all orchestrated to deliver unparalleled production performance.
At your request, we offer comprehensive material certificates, detailed sample quality assessments, and insightful reports, providing total assurance and absolute transparency to our esteemed clients.
2. How to get a quote?
To obtain a precise quote, please share detailed drawings (PDF/STEP/IGS/DWG...), with specifics regarding quality standards, delivery timelines, materials, quantities, and any surface treatment requirements.
3. Can you provide samples before mass productions?
Absolutely, a nominal sample fee is required, which is fully reimbursed when mass production orders commence, allowing you to experience our exceptional quality firsthand.
4. How do you control quality?
(1) Material Inspection - Each material undergoes meticulous surface and dimension checks to ensure they meet our rigorous standards.
(2) First Inspection of Production - We validate key dimensions during mass production, ensuring consistent, high-quality output with every unit.
(3) Sampling Inspection - Prior to storage, we perform stringent quality checks to uphold our standards of excellence.
(4) Preshipment Inspection - Our diligent QC assistant conducts an exhaustive 100% inspection before dispatch, guaranteeing that you receive only the finest quality.
5. Which countries are the main markets?
Our dominant market presence spans North America, Europe, Oceania, and Asia, reflecting our expansive global influence and unyielding dedication to outstanding quality on a worldwide scale.
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