High-Performance Helical Welding Gears for Oil and Gas Applications

• Customization: Available
• Application: Oil Gas
• Hardness: Hardened Tooth Surface
• Model NO.: involute cylindrical gear
• Gear Position: External Gear
• Manufacturing Method: Cut Gear
• Toothed Portion Shape: Double Helical Gear
• Material: 42CrMo
• Type: Circular Gear
• Modulus: Dp3
• Gear Diameter: 996mm
• OEM and ODM: Yes
• Process: Heat Treatment, Lathing,Hobbing,Drill, Grinding
• Technical Difficulties: Carburizing Quenching Deformation Control
• Transport Package: Seaworthy Packing in Crates
• Specification: ISO 6
• Trademark: APMC
• Origin: Jiangsu, China
• HS Code: 84834090
• Production Capacity: 800

Product Description

Gear Machining Scope

Item	Scope
Modulus	0.5-5	4-12	10-40
Pressure Angle	0°-28°	14.5°/20°/22.5°/25°/30°/45°	14.5°/20°/22.5°/25°/30°/45°
Gear Diameter	25-320mm	25-450mm	300-3200mm
Precision Standard	GB,DIN,JIS,AGMA,ISO	GB, DIN,JIS, AGMA, ISO	GB, DIN, JIS, AGMA, ISO
Accuracy Level	Rough hobbing 7-9 grade, fine hobbing 6-7 grade, grinding 4-6 grade	Rough hobbing 7-9 grade, fine hobbing 6-7 grade	Grinding 5-6, hobbing 8-10, shaping 8-10
Tooth Surface Roughness	Rough hobbing Ra3 2, fine hobbing Rao 8, grinding Rao 2	Rough hobbing Ra3.2, fine hobbing Ra0.8	Grinding Ra0.8, hobbing Ra3.2, shaping Ra3.2
Heat Treatment	Normalizing, tempering, carburizing, nitriding	Nomalizing+carbunzing quenching (rough + fine), tempering + nitriding (fine hobbing)	Normalizing, tempering, carburmng,InductIon hardening, nitriding
Tempering Materials	42CrMo, 40CrNiMo, 34CrNiMo6, etc	42CrMo, 40CrNiMo, 34CrNiMo6, etc	42CrMo, 40CrNiMo, 34CrNiMo6, etc
Carburizing Materials	20CrMnMo, l8CrNiMo7-6, 20CrNi4, 20CrMnH, etc	20CrMnMo, 18CrNiMo7-6, 20CrNi 4, 20CrMnH, etc	20CrMnMo, 18CrNiMo7-6, 20Cr 2Ni4, etc
Manufacturing Mode	Batch Processing	Automatic line	One Piece Flow

Main Products

 

Company Profile

Processing Flow

High-end Equipment

Exhibitions

Certificates

Packaging & Shipping

Our Advantages

1. We take immense pride in our comprehensive production line, meticulously designed to ensure cost-effectiveness throughout all operations. This approach allows us to deliver unparalleled value to our esteemed customers, consistently exceeding expectations and fostering lasting relationships.
2. Our company boasts an exceptionally meticulous quality management system, one that envelops each stage, from material production to the final product. This comprehensive approach guarantees excellence and ensures that every product we deliver epitomizes our high standards.
3. Through our extensive export experience, our products have proudly reached over 20+ countries and regions. This global reach is a testament to the trust and reliability we have cultivated worldwide, reflecting our commitment to excellence and innovation.
4. Packing: We offer bespoke packaging solutions, meticulously tailored to address the unique requirements of each customer. Our aim is to ensure safe and secure delivery, aligning with our commitment to superior service and customer satisfaction.
5. Our operations are finely streamlined to guarantee just-in-time delivery capabilities, aligning perfectly with our clients' schedules. This precision and reliability underpin our commitment to delivering excellence on time, every time.

FAQ

1. Are you a manufacturer or a trading company?

We are a dedicated factory nestled in Jiangsu, China. With 20 years of rich manufacturing experience spread across an expansive 70,000 square meters, we stand as pioneers in the industry, exemplifying craftsmanship and expertise.
Our state-of-the-art facilities are a testament to our commitment to innovation. We feature advanced 3D quality inspection equipment, a seamless ERP system, and 300 high-performance machines, ensuring precision and excellence in every product.
We can furnish you with material certificates, unparalleled sample quality inspections, and comprehensive reports as per your requirements, exemplifying our commitment to transparency and quality.

2. How to get a quote?

Kindly provide detailed drawings (PDF/STEP/IGS/DWG...), including all essential details such as quality requirements, delivery dates, materials, quantities, surface treatments, and more. This ensures precise and tailored quotations.

3. Can you provide samples before mass productions?

Certainly! A sample fee is applicable, with the flexibility of having it returned during mass production. This approach enhances cost-effectiveness and aligns with our commitment to customer satisfaction.

4. How do you control quality?

(1) Material Inspection - We conduct rigorous inspections of material surfaces and approximate dimensions, ensuring that each component meets our stringent quality standards.

(2) First inspection of production - We ensure that critical dimensions are consistently maintained throughout the mass production process, upholding our commitment to precision and quality.
(3) Sampling inspection - Comprehensive checks are performed on quality before the products are delivered to our warehouse, ensuring consistency and reliability.
(4) Preshipment inspection - Our QC assistant conducts a thorough 100% inspection before shipment, guaranteeing excellence and peace of mind for our clients.

5. Which countries are the main markets?

Our primary markets encompass North America, Europe, Oceania, and Asia, reflecting our robust and impressive global market presence. This wide reach solidifies our reputation as a trusted leader in the industry.