Product Parameters
1.
Our forging process is crafted to perfection, utilizing cutting-edge normalizing treatment. This meticulous approach achieves a precisely controlled normalizing hardness of 150-210 HBW, ensuring each gear boasts exceptional resilience and longevity, setting new industry standards.
2. Following the initial rough turning stage, every workpiece blank is subjected to a rigorous ultrasonic flaw detection protocol. This stringent process guarantees impeccable structural integrity and superior quality across all our products, promising unrivaled excellence in every gear.
3. Our advanced carburizing and quenching treatments impart a remarkable hardened layer depth of 18-23mm to our gears. This sophisticated process significantly enhances gear performance and reliability, ensuring optimal functionality under the most demanding conditions.
4. With progressive carburizing and quenching techniques, our gears attain an effective hardened layer depth of 18-23mm. The surface hardness reaches an impressive 58-62 HRC, complemented by a core hardness of 35-42 HRC. This fine-tuned balance between strength and toughness drives peak gear performance.
5. To ensure the tooth roots' durability, we apply high-precision shot peening with a remarkable coverage rate surpassing 200%. This technique guarantees unparalleled longevity and robustness, enhancing the lifespan and strength of our gears like never before.
6. The gears undergo rigorous magnetic particle inspection, strictly adhering to JB/T5000.1S standards. This meticulous process achieves a prestigious quality benchmark of Grade I, underscoring our commitment to excellence and precision.
7. With precision-engineered chamfering, each tooth end is crafted at an exact 1*45 degrees, significantly enhancing performance. This meticulous attention to detail minimizes stress concentrations, ensuring optimal function and durability of each gear.
Product Description
| Product name |
Spur Gear & Helical Gear & Gear Shaft & Gear Ring |
| Materials Available |
Stainless Steel, Carbon Steel |
| Heat Treatment |
Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding...... |
| Surface Treatment |
Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering |
| BORE |
Finished bore, Pilot Bore, Special request |
| Processing Method |
Molding, lathing, Hobbing, Drilling,Benching Tapping, Reaming, Manual Chamfering, Grinding etc |
| Pressure Angle |
20 Degree |
| Hardness |
58-62HRC |
| Size |
Customer Drawings & ISO standard |
| Package |
Wooden Case/Container and pallet, or made-to-order |
| Certificate |
ISO9001:2015 |
| Machining Process |
Gear Hobbing, Gear Milling, Gear Shaping, Gear Grinding and Gear Lathing |
| Applications |
Wind Power,Oil &Gas,Mine,Cement Building Materials,Metallurgy,Paper Machinery,Machinery,Construction |
Main Products
Company Profile
Processing Flow
Exhibitions
Certificates
Packaging & Shipping
FAQ
1. Are you a manufacturer or a trading company?
We proudly stand as a leading manufacturing powerhouse situated in the heart of Jiangsu, China. With two decades of unmatched expertise, our expansive 70,000 square meters facility is a living testament to our superior capabilities and dedication to innovation.
Our sophisticated infrastructure is impeccably designed for excellence, featuring cutting-edge 3D quality inspection equipment, a refined ERP system, and an impressive array of 300 advanced machines, ensuring that our production capabilities are nothing short of exceptional.
Upon request, we are pleased to provide material certificates, comprehensive sample quality inspections, and detailed reports, offering complete assurance and transparency for our valued clients, fostering trust and confidence.
2. How to get a quote?
To receive an accurate quote, please provide detailed drawings (PDF/STEP/IGS/DWG...). Include specifications such as quality standards, desired delivery timelines, materials, quantities, and any necessary surface treatments to ensure a tailored response.
3. Can you provide samples before mass productions?
Absolutely, we offer samples with an initial nominal fee, which is reimbursed when mass production orders commence. This gives you the opportunity to experience our unparalleled quality firsthand and with confidence.
4. How do you control quality?
(1) Material Inspection - We meticulously inspect every material surface and dimension to ensure total compliance with our stringent quality standards, leaving no room for compromise.
(2) First Inspection of Production - During mass production, we validate key dimensions to ensure consistent quality across every unit produced, maintaining our high standards.
(3) Sampling Inspection - Rigorous quality checks are executed prior to storage, upholding our unwavering commitment to excellence every step of the way.
(4) Preshipment Inspection - Our dedicated QC assistant conducts a comprehensive 100% inspection before dispatch, guaranteeing that you receive nothing less than the very best.
5. Which countries are the main markets?
Our primary markets span across North America, Europe, Oceania, and Asia, illustrating our extensive global reach and influence, and underscoring our unwavering commitment to delivering excellence on a worldwide scale.
){kind=link}